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Airzone (1931) Ltd.; Sydney

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Name: Airzone (1931) Ltd.; Sydney    (AUS)  
Abbreviation: airzone
Products: Model types
Summary:

Airzone
Wentworth Building, Dailey Street, Sydney, NSW (1925)
Oxford Street, Paddington, Sydney, NSW (1926)

Airzone Ltd.
16 Australia Street, Camperdown, Sydney, NSW (1927 - 1931)

Airzone (1931) Ltd.
16 Australia Street, Camperdown, Sydney, NSW (1931 - 1944)
68 Parramatta Road, Auburn, NSW. (1944 - 1955)

Airzone rose from Sydney's 1925 crystal set scene to become a top Aussie radio maker by 1937, known for quality & innovation. Acquired by E.M.A.I.L. (1946) post-WWII, their radios merged with Philco's by 1948. Airzone's success transcended brands, producing sets for others too—companies like Malvern Star, Mullard, and Peal. Radio production under the Airzone brand ended in 1955, but AWA briefly continued making Airzone-branded radios & TVs.

Founded: 1925
Production: 1925 - 1955
History:

A Detailed History of Airzone (1925-1955)

Airzone's story began in 1925, a mere infant in the burgeoning Australian radio industry. Back then, crystal sets were all the rage, and Airzone, starting small in a single room at the Wentworth Building in Dailey Street, Sydney, capitalized on this trend. Their business quickly grew, demanding more space as they made components and crystal sets for the public eager to listen to the new radio broadcasting stations.

Claude Plowman (1895-1954), Airzone's managing director, played a pivotal role in the company's success. With his engineering background, Plowman recognized the importance of quality control and in-house production. He saw that building their own components would ensure better quality and consistency in their products.

Early Years (1925-1928):

  • Focused on crystal sets and component parts for popular radio circuits like Browning-Drake and Neutrodyne.
  • Plowman applied for the trademark Airzone in June 1926.[1]
  • Faced a challenge with homebuilders struggling to wind their own coils. Airzone addressed this by offering pre-wound coil kits.
  • Faced rapid expansion, moving from a single room to larger premises in Paddington with 4,000 square feet of space and a workforce of 70-100 employees.
  • Established an in-house engineering shop, a hallmark that would continue for years to come.

Growth and Innovation (1926-1931):

  • 1926 marked the arrival of the successful Airzone Portable, a four-valve broadcast set in a carrying case. This portable radio, with little modification, remained in production until 1930, selling over 10,000 units across Australia.
  • In February 1927 a private company, Airzone Ltd was formed with First Directors Claude Plowman and accountant Edgar Sydney Wolfenden. [2]
  • The company relocated again in 1928, acquiring the large building in Australia Street, Camperdown. Initially, only a portion of the building was used, but with foresight, Plowman planned for future expansion.[3]

Restructuring and Brand Building (1931):

  • A major turning point came in 1931 with the restructuring of the business into Airzone (1931) Ltd. [4][5] This period saw the establishment of key policies that would shape the company's future.
  • Recognizing the value of brand recognition, Airzone shifted its focus from unbranded chassis to building a strong national brand. This meant discontinuing sets sold under other names and solely producing receivers under the Airzone brand, a bold move that sacrificed some initial business for long-term brand development.
  • A rigorous quality control system was implemented. Airzone prioritized testing components before assembly, utilizing extensive laboratory equipment, believing it was more cost-effective to prevent issues than to deal with faulty sets later. This focus on quality control is credited with leading to a service call rate significantly lower than competitors.[3]

Success and Specialization (1931-1937):

  • The Airzone Cub, a two-valve and rectifier mantel set launched in 1931, became an instant success. This easy-to-use set, requiring no expert installation, sold in the thousands.
  • Airzone's steady progress saw them transition from a company heavily reliant on component sales to one dedicated to producing a full range of battery and A.C. receivers.
  • The component business was largely phased out, with parts primarily used for their own sets.
  • The company invested heavily in specialized equipment, even creating their own machinery to wind tuning coils exactly to their specifications.
  • Airzone's commitment to innovation manifested in their molded cabinet mantel model, another popular product. This design utilized a one-ton die to create a seamless cabinet finish, something unprecedented at the time.[3]
  • By 1936 the factory floor area was over 3400 square metres.

Looking Ahead (1937):

By 1937, Airzone had established itself as a leading Australian radio manufacturer. With a forward-thinking approach, focus on quality, and commitment to innovation, the company positioned itself for continued growth and success.

World War II (1939-1945):

During the war, the factory played a vital role, producing instruments for testing radar and electrical communications, assembling grenades, and making asdic equipment.

In the post-war era (after 1945), Airzone's landscape shifted. On June 24th, 1946, the company was acquired by Electricity Meter and Allied Industries Ltd. (E.M.A.I.L.). This company, which had previously taken over Emmco (a Philco brand set manufacturer) in 1936, saw potential in Airzone. Interestingly, Claude Plowman remained as Airzone's manager even after the takeover.

This acquisition marked a turning point. By 1948, both Airzone and Philco-branded radios essentially became the same product. While Airzone retained its name for a period, the radios themselves no longer reflected the distinct identity Airzone had cultivated earlier. Finally, in 1955, radio production under the Airzone brand ceased altogether. However, the Airzone name lived on for a brief period, with AWA manufacturing radios and Televisions under the Airzone brand.

This marked the end of an era for Airzone as an independent radio manufacturer. Though the company's radios continued to be produced for a short while, the innovative spirit and independent identity that defined Airzone's early years were no longer present.

Sir Claude Plowman (1895-1954)

As a senior member of the Royal Yacht Club of Tasmania, he was prominent in the 1945 discussions that led to the establishment of the Sydney-Hobart Yacht Race. He skippered the Morna to three successive, first-cross-the-line wins from 1946.

He was knighted in 1948 for services to industry and yachting.

[1] Daily Commercial News and Shipping List (NSW) Jul 21, 1926, Page 8.
[2] Duns Gazette Feb 28, 1927, Page 142.
[3] Wireless Weekly 1938, Feb 28, 1938, Page 20.
[4] Government Gazette (NSW) May 8, 1931, Page 1724.
[5] Sydney Morning Herald Oct 17, 1931, Page 15.


Some models:
Country Year Name 1st Tube Notes
AUS  38 Symphony Leader 537 6A8G  The dial lights in amber for broadcast, green for short wave. There is also a 1940 ... 
AUS  35 552 Ch= 508 6A7   
AUS  33 303 Ch= 300 57  Advertised in the Radio Trade Annual 1933, Page 104, for £13/19/6. 
AUS  34 580 Ch= 505A 57   
AUS  41 Concert Star 6552A 6A8G  Shares the same cabinet as models 6551A, 6541A & 6641A. See also Peal model P6652A. 
AUS  36/37 Radio Star 550 Ch= 520 6A7   
AUS  37 Radio-Star 560 Ch= 521 6A7  Airzone model "560" is a five-valve receiver, using chassis type "521", wh... 
AUS  36 554 Ch= 511M 6A8G  First Australian Radio with all metal valves. Also uses an "iron cored" f... 
AUS  37 590 Ch= 520 6A7   
AUS  36 Radio Star 452 Ch= 402 6A7   
AUS  99/99 Doublet ID = 109186    
AUS  36 Midget 553 Ch= 504 6F7   

[rmxhdet-en]

Further details for this manufacturer by the members (rmfiorg):

[1] Daily Commercial News and Shipping List (NSW) Jul 21, 1926, Page 8. From TROVE.tbn_aus_airzone_1_daily_commercial_news_and_shipping_list_nsw_jul_21_1926_page_8..jpg
[2] Duns Gazette Feb 28, 1927, Page 142. Trove – National Library of Australiatbn_aus_airzone_2_duns_gazette_feb_28_1927_page_142.jpg
[3] Wireless Weekly Feb 25, 1936, Page 20. Image sourced from Trove – National Library of Australiatbn_aus_airzone_3_wireless_weekly_feb_25_1936_page_20.jpg
[4] Government Gazette (NSW) May 8, 1931, Page 1724. Image sourced from Trove – National Library of Australiatbn_aus_airzone_4_government_gazette_nsw_may_8_1931_page_1724.jpg
[5] Sydney Morning Herald Oct 17, 1931, Page 15. Image sourced from Trove – National Library of Australiatbn_aus_airzone_5_sydney_morning_herald_oct_17_1931_page15.jpg
Wireless Weekly Dec 31, 1926, Page 49. Image sourced from Trove – National Library of Australiatbn_aus_airzone_wireless_weekly_dec_31_1926_page_49.jpg
Wireless Weekly Jun 10, 1927, Page 12 Image sourced from Trove – National Library of Australiatbn_aus_airzone_wireless_weekly_jun_10_1927_page_12.jpg
Airzone new models for 1932 advertisment from "West Australian Wireless News & Musical World" magazine April 1932.tbn_aus_airzone_1932_new_model_advert.jpg
Airzone Radios and prices for 1932. West Australian Wireless News & Musical World, April 1932, page 75.tbn_aus_airzone_1932_new_models_advert.jpg
Peal Logo "Clear as a Bell" Peal Radios were manufactured by Airzone.tbn_aus_airzone_peal_logo.jpg
Advertisement from the West Wyalong Advocate (NSW), March 10, 1936. Image sourced from Trove – National Library of Australiatbn_airzone_ad_1936.jpg
Sunday Mail (NSW) 25 Feb 1934, p23, describing the factory manufacturing process. Trove – National Library of Australiatbn_aus_airzone_article_sunday_mail_nsw_25_2_34_p23.png
New factory at 168 Parramatta Road, Auburn, NSW. From Mercury (TAS) 7 Oct 1944, Page 4. Trove – National Library of Australiatbn_aus_airzone_auburn_mercury_tas_7_10_1944p4.jpg
1928 new factory at 16 Australia Street, Camperdown. From The Sun(NSW) 24 Jul 1928, page 14. Trove – National Library of Australiatbn_aus_airzone_camperdown_factory_sun_nsw_24_7_1928p14.jpg
Death of Sir Claude Plowman in 1954. From The Canberra Times (ACT) 7 Sept 1954, page 2. Trove – National Library of Australiatbn_aus_airzone_plowman_death_canb_times_7_9_65p2.jpg
In May 1931 Airzone Ltd. was wound up. Government Gazette of the State of New South Wales (NSW),8 May 1931 Page 1724. Image sourced from Trove – National Library of Australiatbn_aus_airzone_wound_up_gg_nsw_8_may_1931_p_1724.jpg
Advert from the Radio Trade Annual 1933 describing models, 303, 404, 501, 601 & 603.tbn_aus_airzone_rta_1933_page_104.jpg
In October 1931 Airzone (1931) Ltd. was listed. Sydney Morning Herald, Oct 17, 1931, page 15.tbn_aus_airzone_ltd_shares_smh_17_10_1931p15~~1.jpg
1933 advertisement for Airzone Models 555 and Midget. From the West Australian Vintage Radio & Gramophone Club archives.tbn_aus_airzone_1933_advert.jpg
1933 advertisement for Airzone Models 909, 801 and 540. From the West Australian Vintage Radio & Gramophone Club archives.tbn_aus_airzone_1933_advert2.jpg
1933 advertisement for Airzone Models 540, 530, 535 and 530B. From the West Australian Vintage Radio & Gramophone Club archives.tbn_aus_airzone_1933_advert3.jpg
Airzone models in 1937. Radio Trade Annual 1937, Page 109. Credit Marcus Chick.tbn_aus_airzone_radio_trade_annual_1937_page_109.jpg
Christmas 1939 advert for consoles 576, 657, 651B & 583. Bulletin Dec 11, 1939, Page 31. Image sourced from Trove – National Library of Australiatbn_aus_airzone_bulletin_dec_11_1939_page_31.jpg
RECONSTRUCTED SPEAKER LABELtbn_aus_airzone_speaker_label_2.jpg
RECONSTRUCTED SPEAKER LABELtbn_aus_airzone_speaker_label_4.jpg
RECONSTRUCTED SPEAKER LABELtbn_aus_airzone_speaker_label_5.jpg
RECONSTRUCTED SPEAKER LABELtbn_aus_airzone_speaker_label_6.jpg
RECONSTRUCTED SPEAKER LABELtbn_aus_airzone_speaker_label_7.jpg
RECONSTRUCTED SPEAKER LABELtbn_aus_airzone_speaker_label.jpg

Forum contributions about this manufacturer/brand
Airzone (1931) Ltd.; Sydney
Threads: 1 | Posts: 1
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Airzone Policy of Planned Production (1938)
Gary Cowans
08.Sep.21
  1

Not many men in Australia can look back on a thirteen years’ record as the head of a radio receiver factory. Mr. Claude Plowman, managing director of Airzone (1931) Pty. Ltd., is one of them. To-day he presides over one of our largest and most reputable radio factories. In 1925, Airzone was in its infancy, with no indication of the big future which lay ahead. This year found radio broadcasting stations well into their stride, and the public listening to them on thousands of crystal sets. Airzone made a big share of these sets when it first went into business in the Wentworth Building at Dailey Street. At first the business was carried on in a single room, then in two, and so on until it grew right out of the beginner’s class and clamoured for more space. In those days, a tremendous number of component parts were sold. Every radio set had to use a coil kit. Mr. Plowman, therefore, commenced to make coil kits for such famous circuits as the Browning-Drake and the Neutrodyne. These were tricky things for the homebuilder to wind for himself, and so Airzone commenced winding them for him. Thus, was started a section of the business which was to be a big feature for some years to come.
In 1926, in his search for more commodious premises, Mr. Plowman bought the complete plant of an engineering works at Enfield. More than this, one of the terms of the sale was that the building could be occupied rent free for six months. Airzone moved in and made more parts and more crystal sets. Even this was not enough. Soon another change was needed, and the factory moved to Paddington, where there was 4000 square feet of floor space to play with, and a staff of 70-100 hands. Coils and components were still a big part of the Airzone production. Whether Mr. Plowman’s training as an engineer is to blame, or not, Airzone always have laid great stress on making the parts they require. They began to lay in the beginnings of the fine engineering shop they now possess, and in which they make so many parts, and tools to make more parts.
In this year, 1926, the Airzone portable made its first appearance. It was a four-valve broadcast set in a carrying case and was such a success that in 1930 it was still being made with little variation from its original form. It is estimated that altogether more than 10,000 Airzone Portables were placed on the market, and they were sold in every State in the Commonwealth.
The business continued to consolidate and grow, until in 1928 the present building in Australia Street, Camperdown, was purchased. At first, it was too big for the activities of the firm, but not too big, as Mr. Plowman was beginning to realise, for the Airzone of 1937. At first two-thirds of the building was rented, and from time to time, more and more of it was occupied to meet the requirements of the growing firm.
In the year 1931 the whole business was reconstructed, and became Airzone (1931) Ltd. Many very important points of policy were laid down at this time, and these have, with minor exceptions, proved themselves by remaining intact at the present day.
Mr. Plowman began to realise the importance of looking ahead. In fact, it is correct to say that every move at the Airzone factory is planned with a horizon, two, three, and even five years ahead. It is a factory whose policy is built on the future and not merely on the present. Previous to this, the factory had, in common with so many others, done a big business in unbranded chassis, which were sold to firms who marketed them under their own name. Airzone decided that the nationally known and advertised receiver was the one to build a big business. As a result, no more sets were made, except those sold under the name of Airzone. It was a big step, and it meant losing much business. But it was all according to plan. A controlled sales policy was laid down, under which Airzone themselves controlled the condition under which their sets were sold. They determined to make quality sets and sets which would stand or fall on their own worth. As a result, they claim to-day to have a percentage of service calls less than half that of the next best manufacturer. Perhaps the careful system of checking components as they enter the factory is responsible for this. With thousands of pounds of laboratory equipment in use, Airzone consider it is cheaper to make sure the components that go into the set are right before the set is even assembled, than to use their equipment, finding faults due to components which even in the best of families are faulty from the start. It costs more to test the components in an Airzone set before the set is assembled than it does to actually assemble the set itself.
One of the first successes oi the reconstructed company was the “Airzone Cub,” a mantel set of two valves and rectifier, which sold over the counter for £l2/19/6. It needed no expert installation, being just plugged in to the power socket like any other domestic apparatus. It sold in thousands.
Airzone’s story since 1931 has been one of steady progress according to plan. To-day they make a full range of battery and A.C. receivers. The component section of their business has been almost eliminated. The parts they make to-day nearly all go into Airzone sets. The gang condensers used are all made at the factory. The tuning coils are wound on special machines which were made at the factory. Machines were not available which would do the job just the way they required. So the machine shop got on the job, and produced machines that would. The Airzone moulded cabinet mantel model is one of its latest and more popular productions, just as the “Cub” and the “Portable” were in the past. No one then, however, could have visualised a cabinet moulded completely in one piece, by means of a die weighing approximately one ton. Although Airzone did not make this intricate die, it was made to their design. Only by moulding the cabinet in one piece was it considered possible to get the finish and uniformity required.
With its policy of planned production, Airzone is looking still further ahead and planning extensions. Behind them all will be the same policy and the same search for quality that has distinguished them in the past.
Wireless Weekly 1938, February 28, 1938, Page 20.

 
Airzone (1931) Ltd.; Sydney
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